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What is Wensui plastic crusher?

2023-11-30  Page view:

Wensui Plastic crushers are essential for crushing waste plastic and factory scraps, widely applied in recycling processes. Their motor power ranges from 1HP to 75HP, while knife roller speeds vary between 24 and 500 rpm. They're structured for tangential or top feeding, with knife rollers available as solid or hollow options, offering diverse crushing capabilities

A plastic crusher serves to crush diverse materials like plastic profiles, tubes, rods, films, rubber products, and waste rubber. It converts these into pellets, usable directly in extruders or injection molding, or they can undergo regeneration via basic granulation. This equipment functions as a peripheral accessory for injection molding machines, capable of crushing and recycling defective products and nozzle materials generated during injection molding processes.

Principle:

The plastic crusher utilizes a motor to drive the movable knife cutterhead at high speed. As the movable knife rotates rapidly, it interacts with the fixed knife, creating a gap. This gap serves to incise and shear plastics, breaking them down into smaller pieces. The shattered plastic undergoes filtration via a screen to regulate the size of the resulting particles before output.

Use:

The plastic crusher is versatile, capable of recycling various waste plastics including boxes, thin pipe fittings, blow-molded parts, bottles, shells, and household plastic products. Additionally, it serves as an auxiliary tool for recycling nozzle material or defective parts produced by an injection molding machine.

Classification:

1:General Plastic Crusher,like WSGP/GD

wsgp granulator.png


Ideal for crushing and recycling ABS, PE, PP boards, among others.

Uniquely designed rectangular feeding port facilitates the input of long plates, enhancing work efficiency. Optional suction fan and storage bucket can form a system for plate crushing and recycling, boosting recycling efficiency.

Sealed bearings ensure prolonged smooth rotation; well-designed knife shape ensures even granulation; heat-shrunk knife base enhances appearance. 

2: Heavy Duty Plastic Crusher, like V series

VGY heavy duty granulator.png

Blade knife structure between claw knife and flat knife, suitable for crushing ordinary sheets, pipes, profiles, plates, and packaging materials.

Uses sealed bearings for prolonged smooth rotation; well-designed knife shape with alloy steel blades ensures uniform granulation; heat-shrunk knife base undergoes strict balance testing, providing an elegant appearance.

3:Beside-the-press Plastic Crusher,like WSGO WSGL WSGM

WVGO beside-the press granulator.png

Designed for crushing various small to medium-sized plastic pipes like PE, PVC, and silicon core pipes for recycling.

Uniquely designed round tube feeding port eases input of long pipes, improving work efficiency. Optional suction fan and storage bucket create a system for pipe crushing and recycling, maximizing recycling efficiency.

Knife type classification

Claw Crusher:

claw knife.jpg

Suitable for crushing and recycling various plastics, especially rigid plastics like toeheads and shoe last materials.

Optimized knife holder disperses force, enhancing shearing force for each knife. Ideal for thick materials, hard blocks, and scraps, improving cutting force and reducing tool wear.

Features electronic control safety design, a double-layer structured hopper filled with sound insulation materials, ensuring high safety, environmental-friendliness, energy efficiency, and durability.         

1:Robust all-steel welded machine base ensures durability.

2:Easy-to-disassemble design for convenient cleaning and maintenance.

3:Sharp imported steel knives are easily replaceable and long-lasting.

4:Effectively crushes both soft and hard plastics.

5:Equipped with motor overload and electric interlock protection system for safety.

6:Offers options for different cutters and screens with varied hole diameters for versatility.

Blade Crusher:

The blade knife structure lies between the claw knife and the flat knife, suitable for crushing various plastic products like sheets, pipes, profiles, plates, and packaging materials. This general-purpose plastic crusher ensures prolonged bearing rotation with sealed bearings, evenly granulated products through well-designed knife shapes, and an aesthetically pleasing appearance.

1:Sturdy all-steel welded machine base ensures durability.

2:User-friendly design allows easy disassembly for cleaning and maintenance.

3:Imported steel knives are sharp, easily replaceable, and long-lasting.

4:Effectively crushes both soft and hard plastics.

5:Equipped with motor overload and electric interlock protection system for safety.

6:Offers options for different cutters and screens with varying hole diameters.

Flat Crusher:

VGD平型刀体.jpg

Ideal for recycling boxes, thin pipes, blow molded parts, bottles, and shells, the flat crusher offers user-friendly operations, quick knife changes, and a broad structure that enhances efficiency in crushing large-volume, thin-walled products. Equipped with electronic safety features, a double-layer hopper filled with sound insulation, and motor overload protection, this equipment prioritizes safety, environmental friendliness, and durability.

1:Sturdy all-steel welded machine base ensures durability.

2:User-friendly design allows easy disassembly for cleaning and maintenance.

3:Imported steel knives have sharp blades, easy replacement, and durability.

4:Capable of crushing various soft and hard plastics effortlessly.

5:Equipped with motor overload and electric interlock protection for safety.

6:Small machines come with pulleys for mobility, while large machines have a water cooling system for convenient movement.

7:Offers options for different cutters and screens with varying hole diameters.

Maintenance Tips for Wensui Plastic Crushers:

1:Ensure proper ventilation for the plastic crusher to dissipate motor heat, extending its lifespan.

2:Regularly lubricate the bearings to maintain smooth operation between them.

3:Periodically check and tighten the tool screws, especially after the first hour of using a new crusher, to enhance blade fixation.

4:Check the tool's sharpness frequently to prevent unnecessary damage to other parts caused by dull edges.

5:When replacing the tool, maintain specific gaps between movable and fixed knives: 0.8MM for crushers above 20HP and 0.5MM for those below. Adjust gaps based on recycled material thickness.

6:Before the second start, clear debris from the machine room to reduce starting resistance. Regularly clear the ash outlet to prevent powder from entering the shaft bearing.

7:Ensure the machine is well grounded for safety.

8:Regularly inspect the plastic crusher belt for tightness and promptly tighten if loose.